Product Destruction and Reverse Logistics: Why Liquidation Alone Is Not Sustainable

Published on
February 3, 2026

Product Destruction, Reverse Logistics, and Sustainable Outcomes at Scale

Why liquidation alone is no longer a viable solution for returns, overstock, and regulated products

Across retail and consumer goods industries, one operational reality is growing faster than almost any other: unsellable product volume.Returns, overstock, defective goods, expired inventory, recalls, and regulated products such as vapes are now permanent features of modern commerce. Whether products are sold online, in brick-and-mortar locations, or through hybrid models, retailers in nearly every sector are facing the same question:

What is the most responsible and sustainable outcome when products cannot go back to market?

For many organizations, liquidation has historically been the default answer. At today’s scale, that approach is increasingly misaligned with sustainability goals, regulatory requirements, and consumer expectations.

The Scale of Unsellable Inventory Is No Longer Marginal

Retailers across all categories are experiencing sustained pressure from reverse logistics.Industry data consistently shows that 15–20 percent of all retail sales are returned, with online channels often exceeding that range. Even when only a portion of those returns are deemed unsellable, the resulting volume is enormous.Beyond returns, retailers are also managing:

  • Overstock and excess inventory driven by forecasting errors and rapid trend cycles
  • Short-dated or expired products
  • Defective goods and warranty returns
  • Safety holds and recalls
  • Regulated products such as vapes, which often cannot be resold once returned
  • Seasonal or promotional inventory that quickly loses market value

In parallel, packaging waste tied to reverse logistics continues to rise. In many return streams, packaging by weight can equal or exceed the product itself, compounding landfill pressure.At scale, these streams represent millions of units and thousands of tonnes of material per year for large retailers.

Why Liquidation Is Not the Most Sustainable Path

Liquidation has a role, but it is often misunderstood as a sustainability solution. In practice, it presents several structural problems.

1. Liquidation prioritizes resale, not environmental outcome

Liquidators are primarily incentivized to move product that can be resold quickly. When items cannot be sold due to condition, compliance, or lack of demand, they frequently fall outside the liquidator’s core business model.What happens next is often unclear, undocumented, or fragmented.

2. High volumes of liquidated goods still end up as waste

Industry studies and audits have shown that a significant percentage of liquidated inventory ultimately ends up landfilled or improperly disposed of, especially when:

  • Products are damaged or incomplete
  • Items are regulated or restricted
  • Packaging is excessive
  • Margins are too low to justify further handling

Liquidation delays disposal but does not guarantee sustainable outcomes.

3. Regulated products such as vapes expose major gaps

Vapes and similar regulated consumer products are a clear example of where liquidation breaks down.Returned or unsold vape products often:

  • Cannot be legally resold
  • Contain batteries and hazardous components
  • Require controlled destruction and specialized handling

Routing these products through resale-focused channels increases compliance risk and environmental exposure, rather than reducing it.

4. Liquidation fragments visibility and accountability

When liquidation and recycling are handled by different parties, retailers often lose visibility once resale attempts fail. This creates:

  • Gaps in chain of custody
  • Incomplete ESG data
  • Inability to verify landfill diversion
  • Increased brand and regulatory risk

From a sustainability standpoint, lack of data is equivalent to lack of control.

The Environmental Cost of “Someone Else Will Handle It

Globally, waste volumes are rising faster than waste infrastructure can adapt. Municipal solid waste is projected to grow dramatically over the coming decades, and retail-derived waste is a meaningful contributor. Overstock, returned goods, and unsellable products represent one of the most controllable waste streams retailers have. Unlike consumer behavior, reverse logistics is an internal system that can be redesigned.Treating liquidation as the end of responsibility shifts the problem downstream instead of solving it.

What Sustainable Product Destruction Looks Like in Practice

Sustainable product destruction does not mean destroying more. It means destroying intentionally, transparently, and as a last resort, while maximizing responsible recovery.A scalable model includes:

Structured triage across all product categories

Every unit is evaluated against clear criteria:

  • Can it be resold safely and compliantly
  • Can it be donated or repurposed
  • Is destruction required due to regulation, safety, or brand protection

This is especially critical for regulated categories such as vapes, cosmetics, personal care, and consumables.

Secure and compliant destruction where required

When destruction is unavoidable, sustainability depends on:

  • Controlled chain of custody
  • Documented destruction outcomes
  • Clear justification for why destruction occurred

This protects both the brand and the environment.

Material recovery instead of landfill default

Even when products cannot be reused, responsible processing focuses on:

  • Separating recoverable components
  • Reducing landfill dependency
  • Recovering usable resources where feasible

At scale, this approach materially reduces waste output.

Packaging as a primary recovery stream

Packaging is often the single largest waste component in reverse logistics. Sustainable programs treat packaging recovery as a core objective, not an afterthought.

Why Data and Tracking Matter More Than Ever

Consumers increasingly want to know what retailers are doing behind the scenes. So do regulators, investors, and internal ESG teams.Without tracking, retailers cannot answer basic questions such as:

  • How much unsellable inventory is generated
  • What percentage is reused, destroyed, or recovered
  • How much material is diverted from landfill
  • Whether sustainability claims are credible

Data transforms reverse logistics from a cost center into a measurable sustainability function.

How ERS Supports Sustainable Outcomes Across Retail Categories

ERS works across retail sectors to manage returns, overstock, regulated products, and unsellable inventory through a unified, data-driven approach.

Integrated lifecycle management

ERS supports programs that combine resale evaluation, secure destruction, and responsible end-of-life processing under one operational framework. This reduces material movement and eliminates lifecycle gaps.

Category-aware processing

ERS handles mixed streams that include general merchandise, regulated products such as vapes, and complex overstock scenarios, applying appropriate controls to each category.

Tracking, sorting, and separation at scale

Inbound material is tracked by origin, category, and disposition pathway, enabling accurate reporting and continuous improvement.

Recycling and resource recovery

Where reuse is not possible, ERS focuses on responsible processing and recovery to reduce landfill dependency and support circular supply chains.

Audit-ready reporting

ERS provides detailed documentation designed to support sustainability reporting, internal audits, and consumer-facing transparency.

Why Moving Beyond Liquidation Is the Next Step

Liquidation alone was built for speed and recovery value, not sustainability. At today’s scale and scrutiny, it is no longer sufficient on its own.Retailers that lead will be the ones that:

  • Treat unsellable inventory as a managed system
  • Apply structured destruction only when necessary
  • Track and report outcomes transparently
  • Reduce landfill reliance across all categories
  • Address regulated products with appropriate controls

This is not about eliminating liquidation. It is about recognizing its limits and building a more complete, responsible lifecycle strategy around it.

The Path Forward

Returns, overstock, regulated goods, and unsellable inventory are not temporary challenges. They are permanent features of modern retail.Sustainable product destruction, backed by data, integrated processing, and transparent reporting, is how retailers can mitigate landfill impact, advance resource recovery, and earn consumer trust at scale.That is what responsible retail looks like when volume is the reality.